Remove the 34 accumulator spring, 34 accumulator piston and 34 accumulator piston pin. This foot valve offers spring load closing and can be installed in any direction. Finally each valve body is dyno tested on one of our fully computerized valve body dyno machines. Place the seat disc into the valve body with the smaller diameter end facing up. Tr60sn vw 09d 6 speed rwd electronic control vw touareg, porsche cayenne, audi q7 valve body parts cont kit secondary regulator valve requires tool tr60. Looks like they make a few other mods for the valve body.
When the system pressure overcomes the spring pressure the valve feather will move in the seat creating an exit to atmosphere allowing the system gas or liquid to escape. Transmission parts instructions aisin aw tf60sn, tf. Dimensional data for piping data file out of ff2 in. When the system pressure overcomes the spring pressure the valve feather will move in the seat creating an exit to. Remanufactured 09g valve bodies street smart transmission. Holding the valve body securely, remove the last bolt and lower the valve body, separator plate and gaskets. Installation model 3dv triple duty valves must be installed on the discharge side of the system or zone pump with the valve facing the direction of flow as indicated by the arrow on the valve body. Pex inletsuniversal outlets for crimp ring pex system astm f1807. The line coasting boost valve is assembled under a 4 14 pound spring compression. Applicable for large canister aisin sl solenoids found in early models aw5550, tf60 09g, 09m, 09k, tr60 09d, tf80 af406. The flowserve slab gate valve nameplate figure 1 is located on the valve body ribs upper surface. Npt purging connection can be provided with optional flushing for the plug or body.
Match the numbers on the disc with the new cvt or new valve body and qr label. The tr60sn, 09d transmission is used in a wide variety of applications and engine sizes. Page 2 of 19 zf 6hp ford 6r60, mechatronic service. Transmission parts instructions aisin aw tf60sn, tf80sc, tf. Fluid capacity and type, valve body and solenoids charts. The tool kit comes complete with video instructions.
Valve body and mechatronic service zf 6hp1926 aw tr60sn 09d automatic choice bristol u. Obtain the calibration file disk provided with the new cvt or valve body. Refer to figure for solenoid body screen and retainer locations, and to figure 14 for the manual valve body retainer locations. If a calibration file disc is not available or was damaged, skip to step 1 on page 21.
Modular body styles three interchangeable body styles, y, angle and tpattern use identical replacement trim parts to lessen your tool and inventory costs. Transmission repair manuals 09d aw tr60sn, diagrams, guides, tips and free download pdf instructions. The results are compared against a brand new valve body and the data is then stored and available to be viewed by the customer if requested. Angle body optional angle body design with venturi seat is particularly suitable for handling slurries and corrosive liquids. Automatic transmission valve body teardown 4l60e shift. This manual contains the procedures necessary to diagnose, rebuild andor repair the tr60sn 09d transmission and is intended for automotive technicians that are familiar with the operation of. V7 valve viton overmold on 43627l 0370 45484 1 stem, valve. Once the valve body is in position, insert the park rod into the manual shift lever and hold the valve body in place with a couple of bolts. Place the valve in the line in the proper direction of flow and solder. Vwaudi 09d, 09g, 09k, 09m accumulator piston kit part no.
As the control module is integrated into the valve body, wiring to the transmission has been greatly reduced electrical plug has only 5 pins 1. Select a twoway valve body from table 1 or a threeway mixing or diverting. I paid for a pro membership specifically to enable this feature. The advanced design of the valve spool ensures that fast spool switching can take place under any conditions without the use of a separate drain line. When pulling the front case, which includes the dif. In 0, there is no control pressure flow to the coasting boost valve. Locate the word in or the directional arrow on the valve body. Upgraded september 20 to include 2 drop in solenoid regulator valve assemblies, tcc boost valve assembly, pressure regulator boost valve assembly and parts for renewing pressure control solenoids. Valve body data less p code size, cv rating, port code or valve assembly less actuator. Vb7000 series 12 to 2 globe valves schneider electric.
Fits multiple locations in volvo am6, opel af40, peugeot tf80, saab af406, land rover tf80, ford af21, mazda aw6ael. If your pdf reader is displaying an error instead of opening a pdf file, chances are that the file is c. A pdf file is a portable document format file, developed by adobe systems. A valve feather under spring pressure is seated in the valve body and exposed to system pressure. Read on to find out just how to combine multiple pdf files on macos and windows 10. Click here to purchase the gm 4l60e dvd 4l60e transmission rebuild dvd. The spring dimensions listed in figure 12 were observations from only one valve body, and may vary from one model to another. This article explains what pdfs are, how to open one, all the different ways. Remove the remaining valve body bolts except for one near the center of the valve body. Most remanufactured valve bodies are built one at a time, or in small batches. Problems with oe solenoids involve wear or debris build up affecting the internal bushings. This manual contains the procedures necessary to diagnose, rebuild andor repair the tr60sn 09d transmission and is intended for automotive technicians that are familiar with the operation of automatic transmissions. Please reference the serial number when contacting flowserve in regards to your valve in order to expedite any request and ensure. They can be identified as having a larger and taller head than the valve body retention bolts.
Once youve done it, youll be able to easily send the logos you create to clients, make them available for download, or attach them to emails in a fo. High performance valves for the worlds most demanding. This means it can be viewed across multiple devices, regardless of the underlying operating system. What is the price on one of your remanufactured 09d valve bodies upgraded with the. Adobe designed the portable document format, or pdf, to be a document platform viewable on virtually any modern operating system.
Torque converter regulator valve torque converter modulator valve coast clutch shift valve thermostatic bypass valve converter relief valve anyone of these valves can cause a tcc failure. Luckily, there are lots of free and paid tools that can compress a pdf file in just a few easy steps. To accommodate various piping arrangements, the dsv is available as a vertical or horizontal valve. If replacement of any of these valves becomes necessary, consult the parts section of this manual. Turning the valve to the closed position provides positive shutoff. The valve pressure rating shall not be less than 200 psi.
Valve body u1,with two pressure sensor, big solenoids am. Very soon you will be fitting clean, working solenoids to your valve body overhaul. June 9th, 2018 read and download vw 09a valve body diagram free ebooks in pdf format digital imaging. Pdf file or convert a pdf file to docx, jpg, or other file format. Demo ford c4 transmission service training course 7500. Making a pdf file of a logo is surprisingly easy and is essential for most web designers. Depending on the type of scanner you have, you might only be able to scan one page of a document at a time. Behind the side pan is a valve body with seven solenoids and electrical connectors for the transmission range sensor tr and turbine speed sensor tss. An oversized pdf file can be hard to send through email and may not upload onto certain file managers. This output file also contains the control valve spec sheet data as per spi form 90.
How to shrink a pdf file that is too large techwalla. Note it is possible to select either a valve assembly or component parts actuator, valve linkage, valve body. Aisin tr60sn 09d automatic transmission valve body spacer plate 04up upper at automatic berger online shop. Rostra has redesigned the bushings to prevent those issues such as wear or sticking of the spool valve. Tr60sn bottom valve body tf81sc valve body tf80sc valve body main accumulator casting. Most electronic documents such as software manuals, hardware manuals and ebooks come in the pdf portable document format file format. Select a twoway valve body from table 1 or a threeway mixing or diverting valve body from table 2 that has the required flow coefficient, size, body pattern, end connection, and temperature pressure ratings appropriate for the application. Rostra however, has linear solenoids available and with an improved design. For valves without ribs, the nameplate is located on bonnet side.
This means that control pressure flow to the line coasting boost valve in 1 and 2 flows through the valve to the main regulator booster valve. One of the fun things about computers is playing with programs like paint. The leader in remanufactured valve bodies all valve bodies are run through a series of shift cycles at operating temperature, then precisely calibrated using stateoftheart valve body test equipment to verify proper operation of the pressurecontrol circuits. Touareg audi q7 porsche cayenne aisin tr60sn 09d automatic transmission service group pdf. This transmission valve body assembly fixes and cures the many shifting complaints with a worn out valve body. The valve body can cause many different tcc related problems. The davis d100 backhoe control valve has four separate relief valves incorporated in the valve body. The pdf format allows you to create documents in countless applications and share them with others for viewing. Tighten the valve body positioning screws according to the order shown torque spec 10nm connect the manual valve lever as shown. Using the required flow and pressure drop for the application consult ca28, f755 if necessary, determine the required flow coefficient. Aisin tr60sn 09d automatic transmission valve body spacer.
If your scanner saves files as pdf portbale document format files, the potential exists to merge the individual files into one doc. However, its not uncommon to experience problems due to poor quality control, or overlooked problems with the core on which the reman valve body is based. Body seals tufflex viton the dsv is an inline springassisted check valve designed to prevent flow reversal in industries with strict cleanliness codes. In some cases, this type of valve body can last for a long time. Tr60sn 09d o9d shift kit transgo valve body solenoid vw. You can use the tools in paint to add something to a different document. Aisin tr60sn 09d atsg automatic transmission service group. Match the numbers on the disk with the new cvt or new valve body and qr label. Obtain the calibration file disc provided with the new cvt or valve body. Rough valve bodies product description without screwdriver stops with screwdriver stops rough valve body.
The horizontal valve is for horizontal lines requiring a selfdraining valve. Control hydraulic control module valve assembly in the oil sump with. Electrostatic discharge can damage the control module, which is located within the plastic housing. Pdf is a hugely popular format for documents simply because it is independent of the hardware or application used to create that file. Main pressure relief valve the main pressure relief valve is located on. Foot valve model 63 economical foot valve designed for use in irrigation, water systems and other industrial pumping applications. These relief valves are of a pilot operated design and are nonadjustable.
The paint program can help you make new image files, but it cannot open document or pdf file. Refer to figure 12 for valve body spring specifications. The valve body is produced by cast iron engjl300 alloy and it is machined using high precision, advanced, contemporary techniques. The valve shall have the following characteristics circle one.
Aisin tr60sn 09d atsg automatic transmission service group pdf. Aisinwarner 09g electronics anatomy of shift controls. The 09g will be the specific focus of the article although most of the information holds true for the 09d tr60, tf80, and tf81. The valve has female npt threaded connection for easy installation. If a calibration file disc is available, continue to step 2, below. By michelle rae uy 24 january 2020 knowing how to combine pdf files isnt reserved. To combine pdf files into a single pdf document is easier than it looks. Place the enclosing tube gasket onto the valve body above the threads. May 7, 2011 by bob warnke 2011 sonnax industries, inc. Touareg audi q7 porsche cayenne aisin tr60sn 09d automatic. After disconnecting the connectors and removing several bolts, the valve body comes right off. Intergraph spispf s3d are preset up to easily import this standard ddp data and display 3d control valve shapes. Tr60sn vw 09d 6 speed rwd electronic control vw touareg.
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